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Four shuttle Hermetic Banbury Rubber Mixing Machine Wear resistant alloy welding

Four shuttle Hermetic Banbury Rubber Mixing Machine Wear resistant alloy welding

    • Four shuttle Hermetic Banbury Rubber Mixing Machine Wear resistant alloy welding
    • Four shuttle Hermetic Banbury Rubber Mixing Machine Wear resistant alloy welding
    • Four shuttle Hermetic Banbury Rubber Mixing Machine Wear resistant alloy welding
  • Four shuttle Hermetic Banbury Rubber Mixing Machine Wear resistant alloy welding

    รายละเอียดสินค้า:

    Place of Origin: CHINA
    ชื่อแบรนด์: FLAME
    ได้รับการรับรอง: ISO9001:2008、CE
    Model Number: FM-255

    การชำระเงิน:

    Minimum Order Quantity: one set
    ราคา: USD368,000/set
    Packaging Details: Standard Export Packing
    Delivery Time: 120 working days
    Payment Terms: T/T
    Supply Ability: 5 sets/120 days
    ติดต่อตอนนี้
    รายละเอียดสินค้า
    mixer chamber: Cast Steel and Alloy Hardfacing Electrodes rotors: Intermeshing Rotor
    Output: 4500kg/h Motor power: 1250KW

    Four shuttle Hermetic Banbury Rubber Mixing Machine Wear resistant alloy welding

     

     

    1. Introduction of Product
    Four shuttle Hermetic Type Wear-resistant alloy welding FM-255 Banbury Internal Mixer For Rubber

     

    Name

    Banbury Mixer

    Cooling Way

    Cooling water

    Type

    Drop door and Internal

    Feature

    It is mainly used for rubber mixing.

    rotors

    Chrome Plated and Alloy Hardfacing Electrodes

    Material

    Cast Steel

    Connect Way

    cardan

    capacity

    4500 Kg/h

    Certificate

    ISO, CE

     
     
    2. Description:
    The internal mixer control system adopts imported PC and connects with the remote I/O and touch screen through network, so it is easy on program design, good in versatility, strong in insterference ability and high in reliability. It is convenient for customer's installation and commissioning. The processing data and working state can be displayed on the touch screen, so the operation condition is clear and the maintenance is improved. The control modes have manual, remote and auto operation as customer required.

    The hydraulic ram electric part adopts S7-200, HMI and Germany BOSCH pandel to fulfil the debugging and maintenance. The national invention patented technology is used in control system. Also we can offer high level mixer control technology as required.
      
    3. Equipment list

    NO.

    SPECIFICATIONS

    01

    Drive Model

    To be confirmed

    02

    Rotor shape

    ZZ2

    03

    Total volume of mixing chamber (L)

    255L

    04

    Fill factor

    0.65

    05

    Working volume (L) 

    191

    06

    Rotor speed (r/min) 

    4-40

    07

    Motor power (KW) 

    1250 KW

     
     
    08

    Consumption of cooling water(m³/h)

     

    Mixer

    40T/h

    Gearbox

    6T/h

    Motor

    13T/h

    09

    Pressure of ram to rubber stock (MPa)

    0-0.58

    11

    Max. Production capacity 
    (rubber gravity at  1.2 )

    4.5 t/h(at gravity of 1.2)

    12

    Power source

    Main motor:690V, AC 50 Hz 3 Ph; Auxiliary machinery:380V,AC 50 Hz 3Ph.

    13

    Overall dimensions (mm)

    7240×4343×5880

    14

    Total weight (not including motor and gearbox)

    50T

     
    Four shuttle Hermetic Banbury Rubber Mixing Machine Wear resistant alloy weldingFour shuttle Hermetic Banbury Rubber Mixing Machine Wear resistant alloy weldingFour shuttle Hermetic Banbury Rubber Mixing Machine Wear resistant alloy welding
     
     
    4. Applications:  The machine is mainly used for mixing and plasting of rubber or plastics.

     

    5. Main Technical Parameter:  

    Intermeshing rotor

    Model

    XM-90E

    XM-135E

    XM-160E

    XM-190E

    XM-270E

    XM-320E

    Total volume(L)

    87

    139

    160

    195

    250

    320

    Filling factor

    0.65

    0.65

    0.65

    0.65

    0.65

    0.65

    Rotor speed(r/min)

    6-60

    6-60

    5-50

    6-60

    4-40

    6-60

    Max ram pressure(MPa)

    0.6

    0.6

    0.6

    0.6

    0.6

    0.6

    Main motor power(KW)

    520

    750

    750-800

    1250

    1250-1500

    1680

    Total Weight(kg)

    23,000

    31,500

    36,000

    45,000

    59,000

    70,000

     

    Tangential rotor

    Model

    XM-1.5

    XM-50

    XM-80

    XM-110E

    XM-160E

    XM-255E

    XM-270E

    XM-410E

    Total volume(L)

    1.5

    50

    80

    110

    160

    250

    270

    400

    Filling factor

    0.6-0.8

    0.6-0.8

    0.6-0.8

    0.6-0.8

    0.6-0.8

    0.6-0.8

    0.6-0.8

    0.6-0.8

    Rotor speed(r/min)

    0-80

    4-40

    4-40

    4-40

    4-40

    20

    4-40

    6-60

    Max ram pressure(MPa)

    0.3

    0.27

    0.37

    0.58

    05

    0.24

    0.52 or 0.6

    0.52 or 0.6

    Main motor power(KW)

    37

    90

    200

    250

    500

    1250

    1250

    1250×2

    Total Weight(kg)

    2,000

    16,000

    22,00

    29,000

    36,000

    55,000

    59,000

    78,000

     

     
    6. Competitive Advantage:

    • The diversity of rotor type can meet different mixing requirements. User can choose any kind of rotors (the mixer with different rotor has different total volume and working volume.)
    • The inside wall of mixing chamber, discharging door, ram and front/rear rotor are all able to put through cooling water. The large cooling area can ensure the steady quality of all kinds of stock.
    • Rotor surface, inside wall of mixing chamber, discharging door surface and other surfaces contacting with stock are all hardened tough buildup welding with carbide alloy or plated with hard chrome, in order to improve wear-resistance performance. Rotor and mixing chamber all adopt full automation built-up welding.
    • Drop door driven by hydraulic device with double racks can run steadily and reliably with short open/close door time. It adopts toggle-locking mechanism, having strong locking force and good self-locking and seal performances.
    • All roto dust stop devices adopt hydraulic seal type. The seal specific pressure is adjustable and the seal performance is relibale.
    • The ram unit includes pneumatic type and hydraulic type for customer's options as required.
    • The drive system adopts the DC drive or AC inverter for speed adjustment in stepless, also can be equipped with AC motor and speed reducer etc. The machine has the advantages of smooth drive, low noise and longe serive life.
    • The standard rotor adopts the right drive system. According to users, need we also can supply the left drive sysytem.

     
    7. Service:
     
    1. Oversea installation guide.
    2. Oversea test running
    3. Oversea worker training
    4. Technical support
    5. supply of spare parts
    6. Technical operation support
    7. Formula and processing support
     
    8. Option
    Two rotors mixer the relative rotation, the material from the feed mouth clamp into the roll gap by rotor extruding and shearing, after through the roll gap above the top tied pien is divided into two parts, respectively along the chamber wall and the gap between the rotor before and after the return to roll gap above.In a week around the rotor flow, material is influenced by the shear and friction action, make rubber temperature rise sharply, lower viscosity, increased the wettability on the surface of the rubber in the compound, make good contact with rubber and compound surface.
     
    9. commercial terms
    1. Payment: 30% by T/T as advance payment, balance(70%) by T/T before shipment
    2. Lead Time: 60 days after receiving the advance payment
    3. Transportation: container, simple package ( PE film, salver)
    4.Warranty period: From the day of the use of the machine in the buyer’s factory:
       (1) The mechanical Parts: 12 months
       (2) The electrical Parts: 6 months
    5. Installations and Commissioning
       (1) Commissioning will have been made before shipment
       (2) Overseas Commissioning and charges
       one or two technicians will be sent to the buyer to guide the installation and commissioning of the              equipment if the customer requests.
       Customers need topay the charge of our technicians.
       (1) Round-trip Airplane Ticket
       (2) Charges of transportation, accommodation and communication
       (3) The allowance for the technicians is USD 80 per day for one person.
       (4) An interpreter is needed.
    6. Spare parts:
        Spare parts for one year are needed for the customers, and we suggest that customers should buy the     spare parts. (Fittings list will be provided.)
    7. English manual, Figuration drawing and footing drawings are provided.

    รายละเอียดการติดต่อ
    ZHANGJIAGANG FLAME MACHINERY CO.,LTD.

    ผู้ติดต่อ: Mr. James

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